Logo LIFE

GREEN LIFE - GREEN LIFE: GREEN Leather Industry For the Environment

LIFE13 ENV/IT/000840


Project description   Environmental issues   Beneficiaries   Administrative data   Read more   Print   PDF version  
 

Contact details:

Contact person: Guido ZILLI
Tel: 390444471211
Fax: 390444450839
Email: guido_zilli@gruppodani.it



Project description:

Background

The leather tanning process produces waste by-products equivalent to 50% of the raw material by weight. Approximately half of this is used to produce fertilisers and biostimulants. However a considerable part is not re-used or recycled. The disposed of tannery waste has significant environmental impact due to its high content of protein, containing nitrogen in a bioavailable form and other substances that have significant impact on plant metabolism. Leather tanning processes also cause volatile and particulate emissions into the atmosphere.

In addition, tanning wastewater presents significant management challenges. Around 1.91 kg of chemical products are used for the treatment of each square metre of animal hide. In Italy alone – which accounts for 62% of EU leather production – this equates to 47 000 kg of chemical products per year. Around 31% of this volume is hazardous substance according to the European Dangerous Substances Directive (67/548/CEE).

Tanning wastewater must therefore be suitably treated and controlled for suspended solids, COD, total N, NH3, Cr III, sulphides, chlorides and sulphates. Most of the sludge resulting from tannery wastewater purification treatment is considered hazardous and is sent to landfill.


Objectives

The GREEN LIFE project aims to develop new technologies to reduce the environmental impact of the leather processing industry. It specifically plans to introduce an enzymatic and oxidative liming process to produce leather of the same quality, with reduced environmental costs.

Use of an enzymatic and oxidative liming process hopes to avoid the use of harmful and toxic substances - such as sulphides and soluble chromium - in the tanning treatment process. This will correspondingly reduce the volume of harmful waste by-products – such as solid waste containing chromium and sulphates - emerging from the process. It will also reduce the volume of unwanted hazardous emissions to the air.

The system will incorporate recovery of at least 20% of the used water volume for recycling back into the liming process. This will reduce water consumption as well as reducing the volume of wastewater. The demand on wastewater treatment facilities will be further reduced due to the reduced contamination of the water.

The project hopes to improve the selective recovery of by-products with industrial or agro-industrial value. This will not enable the valorisation of this waste stream, but reduce the quantity of solid waste sent to landfill or for additional treatment.

Expected results:

  • A 100% reduction in consumption of soluble chromium in the treatment process;
  • A 100% reduction in solid waste by-product containing chromium;
  • A 75% reduction in generation of sulphates as by-product;
  • A 20% reduction in water consumption;
  • Reduction in the volume of wastewater to be treated and its contamination load;
  • Reduction in unwanted emissions going into the atmosphere, including elimination of almost all odour emissions caused by sulphuric acid; and
  • Recovery of 12-15% of the biomass – by dry weight – entering the system for valorisation, particularly in agriculture, and corresponding reduction in the quantity of solid waste going to landfill.


Results


Top


Environmental issues addressed:

Themes

Air & Noise - Air pollutants
Environmental management - Cleaner technologies
Industry-Production - Leather and Footwear
Risk management - Pollutants reduction
Waste - Hazardous waste
Waste - Industrial waste
Waste - Waste reduction - Raw material saving
Waste - Waste use
Water - Water saving


Keywords

air quality management‚  air pollution‚  leather industry‚  industrial process‚  industrial pollution‚  clean technology‚  water saving‚  industrial waste‚  heavy metal‚  emission reduction‚  waste reduction


Natura 2000 sites

Not applicable


Top


Beneficiaries:

Coordinator DANI S.P.A.
Type of organisation Large enterprise
Description Gruppo Dani is a private tannery company which supplies leather to many production sectors, including furniture, footwear, leather goods and clothing. It has six production sites and 540 employees. It also engages in research and innovation in its field.
Partners GRM(GRUPPO MASTROTTO S.P.A.), Italy STC(IKEM S.R.L.), Italy ILS(ILSA S.P.A.), Italy ADC(ACQUE DEL CHIAMPO S.P.A.), Italy

Top




Project reference LIFE13 ENV/IT/000840
Duration 01-JUN-2014 to 31-MAY -2017
Total budget 2,301,616.00 €
EU contribution 1,124,181.00 €
Project location Piemonte(Italia) Valle d'Aosta(Italia) Liguria(Italia) Lombardia(Italia) Trentino-Alto Adige(Italia) Veneto(Italia) Friuli-Venezia Giulia(Italia) Emilia-Romagna(Italia) Toscana(Italia) Umbria(Italia) Marche(Italia) Lazio(Italia) Campania(Italia) Abruzzo(Italia) Molise(Italia) Puglia(Italia) Basilicata(Italia) Calabria(Italia) Sicilia(Italia) Sardegna(Italia)

Top


Read more:

Project web site Project's website
Project web site - 2 Project's Twitter page

Top

Project description   Environmental issues   Beneficiaries   Administrative data   Read more   Print   PDF version