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TOPIC : Pilot Lines for Manufacturing of Nanotextured surfaces with mechanically enhanced properties

Topic identifier: PILOTS-03-2017
Publication date: 14 October 2015

Types of action: IA Innovation action
DeadlineModel:
Opening date:
two-stage
11 May 2016
Deadline:
2nd stage Deadline:
27 October 2016 17:00:00
04 May 2017 17:00:00

Time Zone : (Brussels time)
  Horizon 2020 H2020 website
Pillar: Industrial Leadership
Work Programme Year: H2020-2016-2017
Topic Description
Specific Challenge:

Nanostructured coatings or nanotextured surfaces provide improved scratch and abrasion resistance, super hardness and mechanical resistance that rivals diamond in performance, improved wear resistance and corrosion inhibition, bio-compatibility, control of reflectivity, sensing ability, self-cleaning surfaces improving many products such as technical textiles and papers, structural elements for machinery, construction elements, transportation, etc.

Nano-enhanced functional surfaces have huge potential in different sectors, including packaging, marine, water treatment, electronics, building and construction, automotive, transport, energy and other applications including textile, leather and industrial engineering.

The involved technologies to manufacture these surfaces or coatings are currently at a lower TRL level, and call for up-scaling, demonstration and validation in large scale pilot installations in operational environments, before industrial manufacturing can take place.

Scope:

The proposed pilot lines should address the development, upscaling and demonstration in relevant industrial environments of reliable manufacturing processes to obtain nanostructured surfaces with mechanically enhanced properties.

They should use existing pilot lines as a starting point for development, incorporating new materials and methods and/or instrumentation with real time characterization for measurement, analysis and monitoring at the nanoscale to characterise relevant materials process properties;

The aim is to increase the level of robustness and repeatability of such industrial processes; to optimise and evaluate the increased performances of the production lines in terms of productivity and cost-effectiveness; and finally to assess the functionality and performance of the new materials/products.

Proposals should address the complete research-development-innovation cycle and obstacles remaining for industrial application, and involve a number of relevant materials producers and users, also considering the needs of SMEs.

Technology transfer should be prepared through technology services at affordable costs, facilitating the collaborating with EU SME and large industries, and the rapid deployment and commercialisation of the new technology.

Examples of possible developments include:

  • Upgrade existing production methods, extending current production capabilities of mass production injection moulding, or additive technologies such as Roll-2-Roll- and sheet-2-sheet printing, into the sub-100 nm regime.
  • Enhancing key properties of promising lab scale nano-enabled surfaces and upscale their production up to pilot level. Different technologies for nano-enabled surface production may be considered.
  • Applying such surfaces in sectors (more than one is preferred) where they may have strong social and economic impact.

Non-technological aspects key for the marketing of such products (e.g. standardization, regulatory issues, user acceptance, HSE aspects, LCA) need to be considered.

Activities are expected to focus on Technology Readiness Levels 4 to 6, and target Technology Readiness Level 7. This topic addresses cross-KET activities.

The Commission considers that proposals requesting a contribution from the EU between EUR 5 and 8 million would allow this specific challenge to be addressed appropriately. Nonetheless, this does not preclude submission and selection of proposals requesting other amounts.

Expected Impact:

The action is expected to lead to a direct economic impact on the economy of the manufacturing industry as well as society, resulting from issues such as increased performance and durability of wear-intensive industrial components, reduction of infrastructure maintenance costs, and reduction of operational costs due to energy savings.

Functional nanotextured surfaces and nano structured coatings have a huge potential for many sectors, and embedded nanostructured functionalities in coatings and surfaces can alleviate problems from ice, pollutant, UV, fire, heat, marine life, wear, friction and corrosion. These factors cost global industry billions in maintenance, loss and downtime each year. For example, direct corrosion costs account for 3-4% of a country’s GDP worldwide. The same for wear costs. Energy losses due to friction in mechanical contacts reaches more than 10% of the GDP of a developed country. More sustainable production as well as products can also be expected, including an environmental impact, from using eco-friendly nanocoatings instead of traditional lubricants for example.

Integration of state-of-the-art nanotechnology in the traditional production of coatings or surfaces will give a market advantage and enhance the competitiveness of European industry.

The new functionalities achieved will have important impact on many sectors, including packaging, marine, water treatment, electronics, building and construction, automotive, energy, textile, leather and industrial engineering.

Enhanced manufacturing capacities in Europe and/or enhanced market opportunities for European enterprises. These impacts should be addressed in particular in the outline of the business case and exploitation strategy to be submitted with the proposal. The expected content of this outline is further detailed in the LEIT introduction, section 6.

The impact should be presented at three levels:

  1. Impact on the consortium materials producers and users, and other involved industries, demonstrated in the form of reduced costs and full consideration of environmental and safety legislation.
  2. Other existing or new materials manufacturers, describing the expected impact from further integration of the nano-enabled multifunctional materials into practical large-scale applications with producers outside the consortium,
  3. Global impact in form of direct or derived benefits from competitive advantage of the new materials and products.

The impact will also be improved by a contribution to training and knowledge dissemination for building an educated workforce.

Overall the action is expected to help driving the demand in Europe as well as support the penetration of new markets worldwide. This should include clear benefits to manufacturers, including SMEs, and new entrants into the market may be expected.

Cross-cutting Priorities:

Cross-cutting Key-Enabling Technologies (KETs)

Topic conditions and documents

Please read carefully all provisions below before the preparation of your application.
 

  1. LIST OF COUNTRIES and APPLICABLE RULES FOR FUNDING
    described in part A of the General Annexes of the General Work Programme.

    Note also that a number of non-EU/non-Associated Countries that are not automatically eligible for funding have made specific provisions for making funding available for their participants in Horizon 2020 projects (follow the links to Australia, Brazil, Canada,
    ChinaHong Kong &Macau, India, Japan, Republic of Korea, Mexico, Russia, Taiwan).

     
  2. ELIGIBILITY and ADMISSIBILITY CONDITIONS
    described in part B and C of the General Annexes of the General Work Programme.

    Proposal page limits and layout: Please refer to Part B of the standard proposal template.

     
  3. EVALUATION

    3.1  Evaluation criteria and procedure, scoring and threshold:

    The criteria, scoring and threshold are described in General Annex H of the work programme.
    The following exceptions apply:

    For single-stage and second-stage evaluations, the threshold for the criteria Excellence and Impact will be 4. The overall threshold, applying to the sum of the three individual scores, will be 12.

    The procedure for setting a priority order for proposals with the same score is given in General Annex H of the work programme. The following exceptions apply:

    Under 3 (a)
    Proposals are first ranked in separate lists according to the topics against which they were submitted (‘topic ranked lists’). When comparing ex aequo proposals from different topics, proposals having a higher position in their respective 'topic ranked list' will be considered to have a higher priority in the overall ranked list.

    Under 3 (b)
    For all topics and types of action, the prioritisation will be done first on the basis of the score for Impact, and then on that for Excellence.

    3.2 Submission and evaluation process: Guide to the submission and evaluation process

          
  4. INDICATIVE TIMETABLE for EVALUATION and GRANT AGREEMENT

    Information on the outcome of two-stage evaluation:
          For stage 1: maximum 3 months from the deadline for submission.
          For stage 2: maximum 5 months from the deadline for submission.
    Signature of grant agreements: maximum 8 months from the deadline for submission.

     
  5. PROVISIONS, PROPOSAL TEMPLATES and EVALUATION FORMS
    for the type of action under this topic


    Innovation Action:

    Specific provisions and funding rates
    Standard proposal template
    Standard evaluation form
    H2020 General MGA -Multi-Beneficiary
    Annotated Grant Agreement

     
  6. ADDITIONAL PROVISIONS

    Horizon 2020 budget flexibility

    Classified information

    Technology readiness levels (TRL) – where a topic description refers to TRL, these definitions apply.

    Financial support to Third Parties – where a topic description foresees financial support to Third Parties, these provisions apply.

     
  7. OPEN ACCESS

    Open access must be granted to all scientific publications resulting from Horizon 2020 actions.

    Where relevant, proposals should also provide information on how the participants will manage the research data generated and/or collected during the project, such as details on what types of data the project will generate, whether and how this data will be exploited or made accessible for verification and re-use, and how it will be curated and preserved.

    Open access to research data
    The Open Research Data Pilot has been extended to cover all Horizon 2020 topics for which the submission is opened on 26 July 2016 or later. Projects funded under this topic will therefore by default provide open access to the research data they generate, except if they decide to opt-out under the conditions described in annex L of the Work Programme. Projects can opt-out at any stage, that is both before and after the grant signature.

    Note that the evaluation phase proposals will not be evaluated more favourably because they plan to open or share their data, and will not be penalised for opting out.

    Open research data sharing applies to the data needed to validate the results presented in scientific publications. Additionally, projects can choose to make other data available open access and need to describe their approach in a Data Management Plan.

    - Projects need to create a Data Management Plan (DMP), except if they opt-out of making their research data open access. A first version of the DMP must be provided as an early deliverable within six months of the project and should be updated during the project as appropriate. The Commission already provides guidance documents, including a template for DMPs.

    - Eligibility of costs: costs related to data management and data sharing are eligible for reimbursement during the project duration.

    The legal requirements for projects participating in this pilot are in the article 29.3 of the Model Grant Agreement.

     
  8. ADDITONAL DOCUMENTS

    Legal basis: Horizon 2020 - Regulation of Establishment

    Legal basis: Horizon 2020 Rules for Participation

    Legal basis: Horizon 2020 Specific Programme

    H2020 Work Programme 2016-17: Introduction

    H2020 Work Programme 2016-17: Introduction to Leadership in enabling and industrial technologies (LEITs)

    H2020 Work Programme 2016-17: Nanotechnologies, advanced materials, advanced manufacturing and processing, biotechnology

    H2020 Work Programme 2016-17: Cross-cutting activities (Focus Areas)

    H2020 Work Programme 2016-17: Dissemination, Exploitation and Evaluation


    H2020 Work Programme 2016-17: General Annexes

 

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