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image European Research News Centre > Energy > Anticipating - and avoiding - the worst
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image image image Date published : 11/04/2001
  image Anticipating - and avoiding - the worst
 
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  At Cadarache, in the south of France, the Phébus reactor is being used to simulate nuclear accidents. Conducted as part of an ambitious international programme, these experiments aim to anticipate the effects of such incidents, hopefully to prevent them from happening in the first place, and to avoid the worst if they do.
   
     
   
Anticipating - and avoiding - the worst

12 October 2000: the staff at the Institut de protection et de sûreté nucléaire (IPSN) are busy in the control room of the Phébus experimental reactor. After long months of preparation, the time has come for the 'FPT-2 test'. At 09.23, the operators start up the reactor, progressively increasing the power. The flow of neutrons heats up the main 'guinea pig' in the experiment: a 'bundle' of 20 nuclear-fuel rods - containing uranium oxide pellets - placed at the centre of the reactor, where the temperature starts to climb to over 2 500°C. This simulation causes a degradation in the materials tested similar to that caused by the very worst nuclear accidents. The process ends at 14.52 when, having consulted the many instruments placed in the device, it is decided that the fuel degradation and related emissions of dangerous materials have reached the expected levels.

The drama of the experiment was followed by a variety of operations and physico-chemical examinations of the aerosols emitted and the chemistry of the radioactive products. Throughout the test, samples were taken - at regular intervals and at different locations inside the circuits and the container shell - of the elements released as a result of the intense heat and the melting of part of the test fuel bundle. These operations continued until 17 October. The researchers then started to collect the samples taken for analysis and to examine the cluster and its components. The post-experimental phase is still continuing. It will be another two or three years before the final conclusions of the FPT-2 are available, when all the experimental results have been acquired, analysed and interpreted.

Six global experiments

This simulation was carried out under the European Phébus FP programme,(1) the most important international research project in the field of nuclear safety. The aim? To study as closely as possible what happens to fission products - the substances created by the fission reactions of the atomic fuel core - in a situation that simulates a serious accident in which the reactor fuel melts, in full or in part. In other words, it is a question of evaluating what quantity of extremely harmful radioactive products are likely to be emitted into the environment and in what form - gas or dust.

Phébus FP is distinctive in that it carries out research on safety by means of global experiments at an installation (see box) which reproduces on a reduced scale, in the region of 1/5000, the principal configurations of a pressurised water reactor (the most common type in the West). Phébus FP therefore complements experimental studies that focus on specific effects but are incomplete and on a smaller scale.

FPT-2 is the fourth in a series of six simulation exercises, the first of which was carried out in 1993. The main differences between them lie in the fuel tested and the flow rate of the steam. The irradiated fuel (i.e., fuel which has already been used in a reactor) employed in last October's FPT-2 simulation is equivalent to that found in operational nuclear power stations, and produces greater quantities of fission products. The variation in the steam-flow rate determines the degree to which the fuel and its zircaloy (an alloy of zirconium) cladding is oxidised. The oxidation of zircaloy is an exothermal reaction which emits hydrogen and thus poses two major threats in a damaged reactor where the core is excessively hot: the physical degradation of the fuel, and the production of hydrogen which can lead to the build-up of excess pressure in the container building.

Confirmations and surprises

The results obtained to date by the Phébus FP programme confirm much of what was already known, but also indicate a number of important effects which were not expected and had not been taken into account by the modelling and computing codes used to study serious accidents: the hydrogen produced by the oxidation of the cladding had been underestimated; the melting at the core, that is the liquefaction of the fuel rods, occurred at temperatures several hundred degrees lower than anticipated; and a small part of the radioactive iodine - one of the principal products of highly radioactive fission - penetrated the container shell in the form of a gas (bringing an increased risk of emissions in the environment) when it was believed that it would be in the form of solid caesium iodide particles. On the other hand, the silver produced by the melting of the control rod proved to have a positive effect as it trapped the rest of the iodine in solution in the sump water, thereby reducing the quantities released in gaseous form.

These results demonstrate the benefits of the research. They are already being included in the accident computing codes used throughout the world, such as the ICARE 2 core deterioration code developed and used in France by the IPSN, or the ASTEC global code which the IPSN developed in cooperation with its German partner the GRS (Gesellschaft für Anlagen und Reaktorsicherheit).

The next experiment (FPT-3) is scheduled for 2003. It will be similar to the test which has just been carried out, but with a control rod made of boron carbide (B4C) - as used by many reactors - rather than Ag-In-Cd alloy. The aim is to study the deterioration of the fuel in the presence of boron carbide as well as changes to the chemistry of the fission products, particularly the iodine. Scheduled for 2006, the final test is still being defined. It should simulate an accident scenario in which the air penetrates the interior of the reactor core (following an accident when recharging the core or rupture of the vat by the melted core, for example). Once all six Phébus FP experiments have been carried out, analysed and interpreted, the world community will have the knowledge necessary to significantly improve the prevention, evaluation and management of serious nuclear accidents. But Phébus FP will not have the last word. The Phébus-2000 programme, currently being developed, will continue the work.

(1) FP - 'fission products' ; FPT - 'fission product test'
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Phébus, technical specifications

Vue de l'intérieur du caisson de confinement du programme Phébus PF, dans lequel sont installés les composants simulant un circuit de refroidissement d'un réacteur nucléaire accidenté.

View of the interior of the caisson used in the Phébus FP programme, which contains elements simulating the cooling circuit of a damaged nuclear reactor.
© M.Langomazino

Phébus is a small experimental reactor (40 megawatts), able to hold a zircaloy-clad test bundle of 20 one-metre fuel rods in a centralised watertight cell and to heat it by neutronic irradiation. An absorbent rod in a silver-indium-cadmium alloy lies at the centre. This represents the control rods which are inserted to various depths into the heart of a nuclear reactor to absorb the neutrons and thereby regulate or stop the fission reactions.

The test bundle is contained in a sealed cylindrical envelope, cooled by circulating water, and irrigated by steam which collects the products formed and carries them to a section of the cooling circuit. This represents the principal elements of the primary cooling circuit of a pressurised water reactor. The steam carries the fission products and other materials which escape from the fuel cluster to a containment system measuring 10 m³, which represents the container building in a nuclear reactor. This is a way of reproducing a rupture in a reactor's primary circuit resulting in the steam and the substances it is carrying being released into the container building. In Phébus, the fission products are deposited on painted surfaces (making it possible to study the action of the paint which reacts to the iodine) or in the sump at the bottom of the container.

The circuit, the container and the sampling devices are placed in a watertight housing known as a 'caisson' measuring 350 m³ , which isolates them from the exterior and prevents any emissions into the environment. The caisson itself is situated in an experimentation hall protected by concrete one metre thick. The experiment installation is also equipped with approximately 250 measuring and sampling instruments: several dozen thermometers distributed throughout the fuel cluster and enveloping structures (to monitor the state of degradation of the test cluster), gamma ray spectrometry devices (to monitor the length of the circuit, and in the container changes to the fission products carried by the steam), and devices measuring the aerosols and the composition of the gaseous and liquid phases in the container.

 
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A programme of global interest

The Phébus FP programme, launched in 1988, is being implemented by the IPSN in cooperation with the European Commission's Joint Research Centre (JRC). It brings together 35 bodies representing most of the countries which operate nuclear power stations. About 100 engineers and technicians are permanently employed on the project at the CEA (Commissariat à l'énergie atomique) in Cadarache (FR), with a dozen radiochemistry laboratories worldwide involved in the analysis phase.

Phébus FP's total budget is in the region of 150 million euros spread over 15 years, most of it provided by the IPSN, with the European Commission contributing about 25%. Of the 12.8 million euros devoted to research on nuclear safety, 4.5 million euros goes to Phébus FP under the Fifth Framework Programme (1999-2002).
There are also several specific projects related to the prevention and mitigation of severe accident consequences, co-sponsored by the EU under the Fourth and Fifth Framework Programmes(1). Some of them are directly linked by Phébus issues and are aimed at supporting it, for example, by contributing to pre- and post-test analyses, and by applying validated numerical models to reactor assessment studies

(1) Proceedings of 'FISA 99 - EU Research in Reactor Safety' - EUR 19532 EN

Contacts

Roland Zeyen
Centre de Cadarache - Saint-Paul-lez-Durance (FR)
Fax +33 4 42 25 70 78
roland.zeyen@ipsn.fr

Alejandro Zurita, European Commission
alejandro.zurita@ec.europa.eu

Internet sites

www.ipsn.fr
www.cea.fr
cordis.europa.eu/fp5-euratom/home.html

 
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Phébus, technical specifications
A programme of global interest

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